Categories
Gear

Neoprene Handlebar Covers for my Brompton

At the 2012 Philadelphia Bike Expo, I saw something called “Bar Mitts” — neoprene covers for hands that attach to a bicycle’s handlebars. The idea is that you wear thin gloves, and the neoprene keeps your hands warm.

I really couldn’t see how they could possibly work. They’re open in the back! When I hit the Internet, though, people were raving about them.  However, none I could find were going to work on a M bar Brompton, so I made my own.

Neoprene is expensive, and hard to come by.  I bought two large laptop sleeves that I found in a discount bin; this gave me more than enough neoprene to make my prototype mitts.

Then I made a “muslin”, fitting paper and cloth around Basil’s handlebars until I had a pattern I thought might work.  I took the laptop sleeves apart, put it on the neoprene bits, and drew around the pattern on the neoprene. (This photo shows only part of the pattern.)  Neoprene is easy to cut with strong scissors.

Most commercial mitts of this type seem designed for mountain bike bars, or bikes with twist shifters.  Basil’s a six-speed Brompton, so he has protrusions which require accommodation.  A lot of trial and error was involved; these mitts have a much more three-dimensional shape than most of the commercial ones.

Sewing the neoprene was surprisingly easy.  I used a large needle, a wide zizgag stitch, and went at a slow, even speed, pushing the edges close together as I stitched.  The final stitching on each mitt involved installing a separating zipper, so that it would be possible to open the mitts and fit them over Basil’s shifters.

Here’s the underside of one of the finished mitts. (Actually, it’s not completely finished because I haven’t yet bound the opening at the left, which goes around the handlebars, but you get the idea.)

My mitts are huge, by design, and the opening very wide. I’d read about concerns that people sometimes got their hands trapped inside — an obviously dangerous situation.  It’s a problem I wanted to avoid.

The wide opening allows me to use my mirror without obstruction, too.

The neoprene keeps its shape rather well — it floats nicely above the shifters, and I don’t have any trouble shifting, or even ringing my bell, which is only slightly muffled by the mitt.

There’s an elastic band inside the right mitt to hold it onto then handlebar, so that my hand can’t get tangled in the mitt when I’m pulling my hand out.  The elastic slips right over the handlebar and is completely unobtrustive.

A hook-and-loop band secures the mitt on the left side.  Because of the mirror, a loop can’t slip over the handlebar on this side.

I’ve tried these briefly in 24-degree (-4 C) weather while wearing thin gloves; much to my surprise my fingers stayed reasonably comfortable, although I’d probably want slightly thicker gloves if staying out longer.  I had no trouble at all shifting or braking, although it was a bit odd to be doing both when I couldn’t see my handlebars. Pulling my hands in and out of the mitts was fast and easy.

Here’s how they look from the front:

Dorky?  Oh yeah!  But so are the commercial ones.  Mine are dorky with polka dots!

Can I fold Basil with the mitts in place?  The left mitt can be left on, although it will touch the ground.  The right mitt touches the spokes, and interferes with a full fold, so I unzip it and pull it off when folding Basil.

My next scheduled ride is a 55 mile one that is likely to be at cold enough temperatures that these might be a desirable accessory.  However, I’m unwilling to attempt my longest ride ever with experimental hand coverings, so further testing will have to wait a bit longer.

Some people claim that the commercial mitts have something of a windsail effect, and slow their riding pace. This seems likely, though it’s not something I’m going to care much about if I’m doing transportation riding, or even while doing a lot of my recreational riding.

One last note:  Most butted neoprene seams seem to be vulcanized or glued together, but my seams weren’t going to face the wind directly, so I didn’t bother doing that for this iteration.  If I want to, I can probably modify these later to achieve a similar result.  This set is proof of concept, not necessarily the ideal final result.

 

Categories
Gear

Self-Made T Bag, Update

I made an amateur mistake when putting together my Lightweight Brompton Bag. Instead of folding under  the edge of the middle webbing strap, I simply sewed across the (melted) end. Here’s what it looked like after I used it as a travel bag on my ill-fated trip to (not) pickup my Brompton:

Bar-tacking directly across the melted end only made it easier for the end to separate from the strap.  I knew better!  The right way to handle the strap end is to melt it (as I did), and then fold the end under, protecting it, before stitching across the strap. Here’s the properly-done fix:

Actually, it’s not quite proper, since the fraying chewed up so much of the strap.  I melted the end, turned it twice, and then zigzagged like mad (and in two rows) across the end.  This is inelegant; better to do it right the first time.

Since I was messing around with the bag anyway, I also added elastic to the top of the mesh front pocket. I just strung it though the upper edge of the mesh.

As I’d suspected, I didn’t really need it to hold the magazine(s) I was carrying in it, but the elastic keeps the edge in a bit, and definitely gives the bag a more finished look:

Previously:  Lightweight Brompton Bag

Categories
Gear Tips

High Vis Hands

Stacking the odds in my favor appeals to me, so I ride in screaming neon virtually all the time. It’s no problem finding jackets, jerseys, vests, and tank tops in fluorescent colors, but gloves are another matter.  My hands are smallish and my fingers more stubby than not, so fitting even women’s gloves can be problematic.

It’s obvious that a hand in a neon glove is a lot more noticeable than one in a black glove.

When I went out recently wearing another top with super-long sleeves and thumb holes, I realized that I had a built-in solution to the “make the hands visible” problem:  Pull the cuffs over the gloves.  Perfect!

In the spring, I’ll just make a couple of  “sleeves” from neon spandex, with thumb holes, so that they don’t shift, and wear them with whatever, ending, presumably forever, my endless search for ready-made high visibility cycling gloves.

Categories
Gear Luggage My Brompton

Wire Basket for my Brompton

I love my Brompton luggage, but sometimes its full service, wind-sail nature is too much.  So I picked up a wire basket.

I attached it to my modded S frame, using black cable ties.

Then I headed off to the grocery store.  Empty, the basket was hardly noticeable; at least, I didn’t notice it.

I stuffed the purchased goods into a nylon shopping bag I always keep in Bail’s under-seat bag, and rode back.  No wind-sale effect, even with the goods packed up.

I’m going to like this basket for short errands.

As I was unfolding Basil, preparing to leave the grocery, a fantastically-well-dressed femme d’un certain age zipped past me, smiled hugely, and said “You look so sharp!”  I went home and took a picture of my garb.  It’s not every day one is so handsomely complimented while wearing a watermelon helmet!

Categories
Gear Tips

That Small White Cap

I’ve mentioned the small plastic cap that Bromptons ship in this post:  It goes over one of the front wheel nuts, and helps to protect the bike’s finish when folded.  Mine developed a crack almost immediately after Basil arrived.  Perhaps that wasn’t surprising; this particular fitting may never have been intended to remain on a Brompton, once unpacked and in use.

Once the crack enlarged, and before the cap could fall off, I removed it and took off for the hardware stores.  In my many hours of haunting the small bins there, I knew I’d seen something that would do the trick.  I found it:

It’s a nylon “hole plug locking”, size 13/16ths, extortionately priced at something around a US dollar.  And well worth it, as far as I was concerned.  (Why do I suspect that the packing was more expensive than the bit within?)

The replacement cap has an arguably better design than the Brompton original; instead of a somewhat radically curved edge, the edge on the replacement curves slightly, but has slots to relieve, and then retain, pressure, which I would expect to hold up better than my poor split, unperforated, original.  The new cap required a bit of contortion during installation, but has stayed firmly in place since.

Whilst on a group ride yesterday, I showed this to Mike, of Trophy Bikes in Philadelphia.  He was quite interested, and I was amused by his immediate question:  “Does it come in black?”

Yes, I believe that it can be found in black, though your mileage many vary — along with your eagerness to canvass every hardware store in town.  I like the white; I’ll notice if it goes missing.

Nicks and dings are inevitable — and, certainly, indicative of a proud history — but I’m just as happy to postpone them as long as reasonably possible.

 

Categories
Gear

A Different Kind of Folder

Another cyclist was out on an unusual vehicle while Basil and I were riding on the Erie Canal towpath.

It’s an ICE HD Adventure FS — about 37 pounds (17 kilograms, more or less).  It folds in the middle; That’s a joint, and lever, below.

The cyclist says it is no problem to fold and load solo into her vehicle.

Like a Brompton, these can to be customized according to the owner’s preferences.  This cyclist wasn’t taken by the twisting action required to change gears, so she added flip levers to her ICE instead of the twist grips.

Here’s another view.  (You can see Basil in the background.  He looks positively diminutive by comparison.)

The ICE, and cyclist, were whipping along the towpath with ease.  A third cyclist stopped when he saw two cycles stopped on the trail, fearing that one of us had had a breakdown.  He was riding a mountain bike with fat tires — probably an excellent machine with which to tackle the towpath.

After quite a pleasant chat, we all went on our respective ways.

 

 

Categories
Gear Water Bottle Sagas

Two Fish on a Brompton

OK, it’s really “TwoFish”, but it reads better that way, don’t you think?

Brompton is (theoretically) coming out with a water bottle (due at the end of last month) which will attach to the bike with a neat little magnetic clip.  The clip should have no effect on folding the Brompton, and won’t increase its folded size, either.

In the meantime, I’m making do with a TwoFish cage.

The TwoFish  is a clever, and effective, water bottle cage.  There’s a soft rubbery block that sits on the bike tubing.  No drilling, and no permanent mounting required, but the wide hook-and-loop strap still manages ti keeps the mounting block firmly in place.  If the strap is wrapped tightly enough, the cage doesn’t slip. Here it is, without the water bottle, on Basil’s handlebar stem:

Here’s an upright view of the empty cage.  The strap is quite long, so I’ve tucked the end back; that’s the lump popping up.  The cage is angled to keep it out of the way when folding the bicycle. Coincidentally, it’s also easier to grab the bottle when the cage is in this position.

I don’t use the TwoFish bottle, though I like it.  It’s quite fat — too fat for me to hold comfortably on a bike — and I find it difficult to wrestle it out of the cage.  Instead, I use a Nalgene bottle; works a treat, and has a covered, and  easily-opened, top as a bonus.

Here’s the problem:

Basil folds just fine, but the cage adds considerably to his width.  Not, ultimately, a good idea.  A bit of a pain, actually.  My money is on Brompton’s upcoming water bottle.  (Literally.) In the meantime, though, this is a workable, if not exactly desirable, solution.

Categories
Gear

Basil’s GPS

I bought the basic Garmin cycling GPS, the Edge 200, to use on a previous cycle.  At the time I was really only interested in tracking mileage, but now I’ve begun to appreciate being able to compare and contrast other data, too, particularly elevation.

The functions are straightforward; they’re not any more complicated than this screen suggests.  The GPS records trips with no fuss; there’s a stop/resume feature that’s easy to use.  Two buttons on each side control the menus.   I can save particular routes as “courses”, if I want to, and store ride histories as I wish.   Other records include average MPH (or kmph), moving speed, elapsed time, elevation gain, calories burned, etc.  All the data can be uploaded, at no charge, to Garmin’s website, and crunched into various reports.  (You’ll also be shown a map of your route.)

The mount is sheer genius; it’s as simple as possible, and takes up minimal room on the handlebar.  The device is very secure, but easy to remove.  The mount itself doesn’t interfere with folding the Brompton; neither would the GPS, but I’m reluctant to fling it around in the same way I do Basil’s handlebar.  The 200 came with two mounts; one is still on my other bike; it’s very easy to move the GPS from one cycle to another.  Additional mounts are readily available.

It’s irrelevant to the functioning of the device, but I love the way the device feels in the hand — it’s almost like holding a favorite smooth stone.

Uploading data is easy and fast (even though I have to do it manually on my computer), and the GPS recharges efficiently through the USB port.  It’s usually charged by the time I’ve finished uploading a ride.

This turned out to be a Goldilocks GPS for me — not too much, not too little, but just right.  It’s incredibly easy to use; that matters most of all to me, since I want to be cycling, not fussing with the equipment.

Categories
Gear

Paraphernalia

I use a GPS, a headlight, and a mirror mounted on the handlebars of my Brompton.  As I acquired this stuff, I wondered how it would all fit when I folded my Brompton.

Well, the headlamp doesn’t — it gets removed when I fold Basil.  Ditto for the GPS, but the mounts stay on the handlebars, and the mirror is permanent.  Thanks to clever bases for the GPS and the light (and the right mirror design), it all works.  The mirror even clears the floor; all I have to do it fold it in toward the handlebar before folding Basil.

Here are close-ups of the bits and pieces.   Here’s the lamp mount (the tiny, but powerful) lamp is removed before folding:

The GPS mount:


Here’s the mirror, unfolded.  It’s a Mirrcycle Mountain Bike mirror, fitted into the handlebar end.  It rotates next to the brake lever when folded; it’s quite quick and easy to do.

The mirror just perfectly misses the ground when it and Basil are rotated into the folded position.

Basil has a bell, too, but that came integrated into his gear shifter:

There are also two hook-and-loop fasteners on the handlebars (you can see one just under the bell’s lever, above), for holding a cue sheet, but they (and their small clips) aren’t really taking up any room.  I haven’t used them yet, so they’ll be the topic of another post.  In any case, they don’t interfere with the rest of this gear, nor with the folding.

Bromptons can be purchased with an integrated headlamp, but it’s the one thing Brompton owners seem to uniformly complain about; apparently it gets knocked around too much when the bike is folded.  There are lots of choices for battery-powered, removable lights, so that’s what I went for, instead.

Categories
Gear Luggage

Modified S Frame and New Bag

I made this bag before Basil’s under-seat bag, but hadn’t posted about it, so here’s the (belated) description of how that project went.

My extensive Brompton luggage collection lacks one thing — a bag significantly smaller than the T bag, or the Brompton basket, but large enough to carry gear for a longish ride.  Encouraged by discussion on the Brompton forum, I got a Brompton S frame from NYCeWheels, and dismantled it.  Then I sewed a bag to fit.  The result was a bag as tall as the S bag, but quite a bit narrower.

The S frame, dismembered:

If you are going to do this, by the way, spend a (very) few bucks, and get a pipe cutter, which will ensure perfect results.  Oh, and measure, over and over, before applying it to your frame.  Also, pay attention:  I marked the cut points with painter’s tape, and nearly ruined the whole project by considering cutting at the wrong side of the tape.    Measure, label, cut . . . by far the best approach.

The cuts I made reduced the width of the S frame by 4.5 inches.  That’s not a lot, but it is enough to make things  more manageable when I don’t need a full messenger bag.

Unfortunately, I was winging this whole process, and failed to take pictures of the construction. Below is how I reinforced the interior, though, so that the bag wouldn’t collapse.  I used plastic mesh, widely available wherever bad yarns are sold.  It’s sturdy, flexible, and easy to attach to seam allowances, thanks to all those little pre-existing holes.

Once I knew what the frame size was, I drafted the bag pattern and assembled it.  I designed the bottom with a curve.  That way, the mesh could be inserted without cutting it at squared-off seams.  The sides of the bag are just the cordura, with heavy-duty plastic sheeting cut to fit as support.  One side has a mesh pocket:

There’s a simple pocket on the other side.  I’ve been riding in the country, in this photo, so it’s got a bottle of Halt! at hand.

Hidden underneath the over-sized top flap are clips for the optional shoulder strap.  (No, I do not which to discuss the phenomenal quantity of cat hair that has accumulated on this bag even though it is kept out of the way of the herd of felines who share my abode.)

There’s a mesh pocket along the front, too.  I used laundry bags for the mesh, and ran elastic along the top edges of the pockets, to keep them snug against the bag.  That’s worked out quite well.

Here’s the back of the bag.  This is the crucial part of a Brompton bag, as it must accommodate the luggage block on the front of the Brommie.  The top opens towards the front — opposite to how typical luggage is made.  That’s so it can be flipped open from the seat of the bicycle, and items retrieved easily by the rider.  There’s a gap for the frame handle, and a  magnet under each of the tabs to the right and left of the handle.  They allow the top to self-close when flipped back over the bag.  The webbing loops make it easy to flip the top open.

The top is attached in front with two hidden webbing straps, which mean that it will be easy to remove when I re-make the top.  Is it glaringly obvious that the top is too big?  It works, but could be half as deep, and work just as well.  I didn’t really notice that as I was maniacally assembling it.  It’s slated for replacement.

The bag is lined with ripstop nylon, with pockets customized to my use, including open pockets along the back, a mesh sleeve to the left, a zipper pocket in front, and a key clip.   That’s worked out well, and there’s plenty of room for my  jacket or anything other smallish thing I might acquire or want to bring along . . . like lunch.  The side tops aren’t as supported as they probably should be, but, oddly, the bag works just fine.  (I can probably thank the S frame for that.)   I may do a modification there, though.

The whole bag is bigger than I intended, though, as I wished, it’s much less of a sail than the S bag.  (This one will hold my largest helmet, though, which is sometimes quite helpful.)  I do want a yet smaller bag; that’s next up on the agenda:  I want to coffeeneur with wi-fi, and (otherwise) the least amount of other gear possible. (Update: As noted above, that bag is also made, and the subject of this post.)

I have a hand rivet tool, but still haven’t riveted the resized frame together.  The bag’s sleeve (and the tight fit of the frame itself) holds the frame together well, and I’m considering getting some copper tubing to make a narrower bag.  Both bags will carry very light loads, so I’m tempted to skip the riveting all together, so that I can swap the tubing out for the different bag sizes.